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Industries

Cement

Vibration sensors improve machine reliability, so you can maximize production and avoid downtime. Keeping process and pollution control machines in top operating condition is a key objective of maintenance and reliability engineers in cement manufacturing. Early identification of mechanical problems keeps machines running and maximizes production. Vibration analysis is an important part of machinery health monitoring within any effective condition based maintenance program.

Wilcoxon Sensing Technologies® vibration monitoring sensors have been used for decades by maintenance experts around the world to detect machinery problems and avoid failure. Wilcoxon products have set the industry standard since 1960.

Condition monitoring

Vibration sensors improve machine reliability, reduce operating costs, and minimize downtime as part of condition-based maintenance

Vibration analysis and diagnostics are a key part of preventative maintenance programs. Excessive vibration can indicate potential machine faults including unbalance, misalignment or looseness.  By detecting serious problems at an early stage, our vibration sensors enable plant personnel to perform maintenance and reduce unplanned downtime.

 

Food and beverage

Dams are one of the most critical structures because of the potential security threats related to a possible collapse. For this reason, many countries have decided to install permanent strong-motion equipment, particularly in active seismic zones.
Essential to the assessment of the seismic safety of existing dams is the accurate observation of the dynamic behaviour of the structure during an earthquake. The validity of the analytic models used in the prediction of the earthquake resistance of a dam must be checked and calibrated by inspecting the data recorded by a systematic and appropriate strong-motion instrumentation. 

Buildings

The vibration monitoring in buildings is very important in order to control the structure integrity, to increase the human safety and to evaluate the human disturbance. It is fundamental in case of new construction sites and in case of high seismic zones.
The vibration monitoring can give important information about risk assessment of a building, both in direct terms (acceleration/velocity) and indirect terms (frequency, post-processing analyses).

Metal Processing

Vibration sensors improve machine reliability, so you can enhance safety and optimize productivity

Plant machinery often operates in wet, dirty and dusty conditions and can be exposed to flammable or explosive hazards. Condition-based monitoring helps to maintain equipment and prevent damage. Maintenance and reliability professionals know that if machines fail, the circumstances could be dire. That’s why maintenance of process control machines and equipment reliability play a vital role in safe and efficient metals processing operations.

 

Mining

Worker safety and efficient operations depend on well-maintained machines and equipment. Environments are hazardous. Conditions are dangerous. Detection of problems on expensive machinery is a top priority. Maintenance and plant engineers rely on vibration analysis and diagnostics to analyze trends, detect problems, identify wear, prevent damage, and avoid costly repairs.

 

Nuclear

Vibration sensors improve machine reliability, so you can enhance safety and optimize operations A critical activity at a nuclear power plant is monitoring the equipment condition, looking for early warning signs and identifying abnormalities. Maintenance, plant and reliability engineers depend on Wilcoxon Sensing Technologies vibration monitoring sensors to identify mechanical problems on critical machines.

Oil & Gas

Vibration sensors improve machine reliability, so you can enhance safety and reduce downtime.

Oil and gas operations, including offshore, petrochemical, refineries and chemical, top the list of extreme operating environments. Work conditions are hazardous. Safety is critical. Detecting and preventing unexpected oil and gas machinery and component problems is a priority.

Reliability engineers and condition monitoring teams depend on vibration analysis and diagnostics to detect baseline and trend machinery health, as well as provide early warning of potential damage. Wilcoxon Sensing Technologies vibration monitoring sensors are explosion-proof, intrinsically safe and designed for high-temperature environments. They are ideal for use in hazardous areas. Sensor data provides key indicators and metrics that help to detect faults, prevent damage, extend equipment life and avoid costly repairs.

Pharmaceutical

Quality control is vital in pharmaceutical production. Plant maintenance and reliability engineers never lose sight of it, and understand the critical role of machine operations and process control to keep pharmaceutical operations running efficiently.

Data from Wilcoxon Sensing Technologies sensors helps maintenance experts detect faults, prevent damage, extend equipment life, and provide early warnings to avoid failure.

Power Generation

Avoiding outages and providing constant power supply are top priorities facing power plant operators every day. To keep plants operational and lower the risk of failure, machines must be reliable. Plant maintenance teams and reliability engineers depend on vibration analysis and diagnostics to establish baseline, trend and early warning/detection of machinery health.

Pulp and Paper

Every minute that your pulp and paper mill is down represents revenue loss. Maintenance and reliability engineers depend on vibration monitoring to identify mechanical problems early, keep machines running and plants operational.

Rail

For safe and efficient railway operations, critical components must function correctly. Continuous maintenance and monitoring of rail car wheels and essential moving elements is vital. Wilcoxon Sensing Technologies® vibration monitoring sensors have a long history in the rail industry. Engineers rely on our sensors to detect failed wheel bearings, identify wheel problems, mechanical faults, or component wear to prevent equipment failure and optimize operations.

Water and wastewater

Water and wastewater plants require 24/7/365 monitoring. Every minute that your plant is down could mean unsatisfied customers and regulatory fines. Maintenance, reliability engineers, and condition-monitoring experts depend on Wilcoxon Sensing Technologies sensors to keep water and wastewater plant machinery running efficiently. Its highly durable vibration analysis sensors establish baseline, trend, and early warning/detection of machinery health.

Wind Power

Avoiding outages and providing constant power supply are top priorities facing power plant operators every day. To keep plants operational and lower the risk of failure, machines must be reliable. Plant maintenance teams and reliability engineers depend on vibration analysis and diagnostics to establish baseline, trend and early warning/detection of machinery health.

Defense

Vibration monitoring technologies for maritime monitoring and seismic sensing

Wilcoxon Sensing Technologies products were introduced to the marketplace in 1960 by former staff members of the David Taylor Naval Research Center. In the last 50 years, their engineers have been responsible for many advances in piezoelectric accelerometers, including the development of leading-edge products, contributing industry-notable research, and forging innovative markets.

From conception through production, they excel in creating and providing reliable, high performance sensing and monitoring systems for military, energy and industrial applications. Its qualified research and development staff has decades of experience and a strong track record creating and delivering products for complex monitoring systems and important programs.

To discuss your requirements, and for more information on our advanced engineering products and solutions for extreme operational environments, please contact with us, tsi@tsisl.es